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Our sewn and soft products are perfect for a lightweight use and storage option. Generally this product type is used for items such as carry bags, gig bags, duffel bags, backpacks and pouches. Made from various woven fabrics, these are a low cost and lightweight with the ability to be designed in any shape and size or to include multiple storage options.
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The molded EVA style of case provides a moderate rigidity for the next step up in protection from a bag. A variety of stylish external textures and colors are available as well as several interior options which include foam nests and custom operational interiors. Low tooling costs and a large assortment of hardware options make this a perfect solution when you want to include a significant amount of detailed customization.
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The vacuum formed plastic case offers a medium impact resistance without the extra weight of a heavy-duty case. The cases can be constructed of lightweight plastic such as ABS or the extremely durable HDPE. Our plastic extrusion process allows us to provide various colors and textures while keeping tooling costs lower than injection or blow molded cases. Finish customizing the case with interior foam inserts and various hardware options.
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The lightweight fabric over EPS foam design provides a lightweight yet rigid combination for sturdy protection without the bulkiness of a hard case. The interior can be customized with foam or a wood frame while the exterior can be designed with various handles, straps, storage compartments and wheels.
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The shaped plywood cases are formed around the curves and bends of the product going into the case for a perfect, unique fit. The outside of the case can be covered in rugged Tolex or fabric with sleek metal hardware. This solution is perfect for medium duty traveling and storage, and provides a traditional styling and feel.
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ATA approved, Tour Style Case built from rugged plywood covered in plastic lamination or metal sheeting. Commercial grade hardware provides heavy-duty protection that can take a beating. These cases are manufactured using a system of aluminum extrusions designed to perfectly align the lid to the base while providing extra strength to the overall framework.
Several options available for wood thickness, hardware and coatings.
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At Gator, we’re proud to offer cutting edge roto-molded products that are made in the USA at our state of the art manufacturing facility in Columbia City, Indiana. Our in-house machine shop and multiple rotational molding machine are all environmentally friendly, producing minimal waste utilizing up to 100% recycled materials to customer specification. Constructed from a high density polyethylene (PE) plastic, this solution is perfect for military shipping, barrels, outdoor equipment, playground equipment, kayaks and more. We can achieve various thickness, colors and textures while keeping the tooling cost low in comparison to injection or blow molded cases.
At Gator, we’re continuing our commitment to increasing our USA manufacturing, offering our expertise in after molding product assembly to over 3000 dealer around the world.
What is Rotational Molding?
Rotational molding, also known as “ roto-molding,” is a method of production that forms hollow parts of boundless size. The method produces plastic parts, and is incredibly cost-effective.
Resins are added into a mold that’s heated and rotated slowly, both vertically and horizontally. The concurrent heating and rotation disperses and fuses the resin on the inner surfaces of the mold. This results in a product that contains seamless parts with even wall thickness with more material in corners to absorb shocks and stresses where they occur most.
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The injection molded, pad-lockable cases are built to endure the elements as well as the rigors of the road. These style of case boasts an impact proof lightweight NK-7 Resin, water and dust proof IP 67 Certification and Mil-STD-810F Immersion Test Certification. Several options are available including our patented Easy Release Powerclaw Latching System, built-in air pressure release valve and soft-grip handles.
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Our metal fabricated products are available with endless options and add-ons from thinner metal solutions such as server and equipment racks to thicker, weight bearing products functioning as equipment or instrument stands.
